Gas-fired-products PTS Series 100 User Manual

Form #43343530 July 08 INSTALLATION AND OPERATION INSTRUCTIONS OWNER / INSTALLER: For your safety this manual must be carefully and th

Form #43343530 July 08 –9– Body Fastener Kit (included in body packages) 42907190 42907210 42907210 42907221 42873000 U-Bolt 2 4 4 6 0212711

Form #43343530 –10– JJuly 08 C) Corner Reflector Accessory Package, Part #43342000 (Option for PTS Series Only) Contains: Corner Reflect

Form #43343530 July 08 –11– 7.0) TYPICAL LAYOUTS – PTU / PTS Series Burner BoxFlue Termination10 FT. Body Section30 FT.SYSTEM40 FT.SYSTEM20

Form #43343530 –12– JJuly 08 60 FT. SYSTEM50 FT. SYSTEM20 FT. SYSTEM30 FT. SYSTEM40 FT. SYSTEMLEGENDBurner Box 10ft Aluminized Tube 24Hole Flang

Form #43343530 July 08 –13– 8.0) DIMENSIONS – PTS Series Typical Dimensions Up to 60 Ft. Shown. BurnerBox13 Tube Support/Hanger BracketWire

Form #43343530 –14– JJuly 08 8.1) DIMENSIONS – PTU Series Typical Dimensions Up to 50 Ft. Shown. Models:PTU 40, 50,75Models:PTU 50, 75,100, 12

Form #43343530 July 08 –15– 8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS Typical Assembly Overview(PTS 40FT Shown)4"OD x 10Ft. Tube

Form #43343530 –16– JJuly 08 Typical Assembly Overview(PTU 40FT Shown)Wire HangerFlueTerminal#10 Self-Drill Screws(Typical all tube supports,

Form #43343530 July 08 –17– 9.0) TYPICAL SUSPENSION METHODS Burner must be secured to the mounting flange with nuts.All materials used to sus

Form #43343530 –18– JJuly 08 10.0) ASSEMBLY OF TUBE SECTIONS Sheet metal parts, particularly reflectors and vent have sharpedges. Always use

Form #43343530 July 08 –1– TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1.0) Safety...

Form #43343530 July 08 –19– 10.1 ASSEMBLY OF EXTENSION SECTION See typical assembly overview (Section 8.0) for typical complete assembly. A

Form #43343530 –20– JJuly 08 TubeCouplingCenter bothtubes with hole#10 Self-DrillingScrews(QTY 2)4576 4. Slide the next tube into the couplin

Form #43343530 July 08 –21– MODEL 2 Ft. Turbulator Sections PTS/U 40/25 4 PTS/U 50/30 5 PTS/U 75/50 5 PTS/U 100/65 3 PTS/U 125/80 7 PTS/U 15

Form #43343530 –22– JJuly 08 11.0) ADDING OPTIONAL 90º ELBOW (PTS ONLY) 1. The optional 90º elbow must be located a minimum of 10 ft. a

Form #43343530 July 08 –23– 11.2) ADDING 180°U-Bend (PTU ONLY) 1. Hang body sections parallel with each other. The centerline distanc

Form #43343530 –24– JJuly 08 12.0) ATTACHING BURNER BOX ASSEMBLY 1. Attach the burner box and gasket to end of tube flange and secure with 1/

Form #43343530 July 08 –25– Spool withTISS WireAssembly 12.1) CONNECTING THE TISS SYSTEM Description: The TISS (Tube Integrity Safety System)

Form #43343530 –26– JJuly 08 End ViewSpringRetainer ClampSpringThimbleWire & SleevingAssemblyTISS Wire AssemblyPN 44176000SpringRetainer Cla

Form #43343530 July 08 –27– ANGLE MOUNTED HEATERS ONLY 5. If heaters are to be angle mounted, the TISS wire holder clamp must first be re

Form #43343530 –28– JJuly 08 13.0) GAS CONNECTIONS AND REGULATIONS Tighten flexible gas hose and components securely.Flexible metal gas hose

Form #43343530 –2– JJuly 08 1.0) SAFETY This heater is a self-contained two stage infrared radiant tube heater. Safety information required dur

Form #43343530 July 08 –29– * Available as AccessoriesKEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS14 to 17(36 to 43cm)ApprovedFlexible

Form #43343530 –30– JJuly 08 14.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION SIDE VIEW43269050 Rev. A 03/08DANGERFailure to do so may

Form #43343530 July 08 –31– 15.0) ELECTRICAL CONNECTIONS Failure to do so may result in death or serious injury.This applia

Form #43343530 –32– JJuly 08 INTERNAL CONNECTION WIRING DIAGRAM — Direct Spark Ignition NOTE

Form #43343530 July 08 –33– FIELD CONNECTION WIRING DIAGRAMS A. LOW VOLTAGE (24V) THERMOSTAT CONNECTIONS – SINGLE HEATER LOHICBurner Contro

Form #43343530 –34– JJuly 08 16.0) VENTING Failure to do so may result in death, serious injury, property damage or illnessfrom Carbon Monox

Form #43343530 July 08 –35– the flue gases, the vent pipe should be insulated and a condensation drain should be provided. 7. Minimum clearanc

Form #43343530 –36– JJuly 08 MULTIPLE HEATER VENTING (CONNECTIONS INTO A COMMON VENT OR MANIFOLD) Requirements for venting of multiple hea

Form #43343530 July 08 –37– COMMON VENTING OF MULTIPLE HEATERS IN CONFINED SPACES IS PROHIBITED. If any heater connected to a common vent syst

Form #43343530 –38– JJuly 08 17.0) AIR FOR COMBUSTION If indoor combustion air is to be supplied for a tightly enclosed area, one square inch

Form #43343530 July 08 –3– (FOR CANADA ONLY) Every heater shall be located with respect to building construction and other equipment so as to

Form #43343530 July 08 –39– In multiple heater applications, the combustion air intake may be ducted individually or common ducted in the same

Form #43343530 –40– JJuly 08 19.0) SEQUENCE OF OPERATION The chart below shows the sequence of operation for the normal operating cycle of the

Form #43343530 July 08 –41– 20.0) BURNER COMPONENT LOCATIONS Legend:1 Cabinet Assembly 2 Access Panel - Top3 Access Panel - Hinged (2

Form #43343530 –42– JJuly 08 21.0) CLEANING AND MAINTENANCE Failure to do so may result in death or serious injury.Disconnect electrical power

Form #43343530 July 08 –43– 22.0) TROUBLESHOOTING GUIDE Turn on the gasvalve?NoYesIs the knob on the gasvalve turned to theON position?NoY

Form #43343530 –44– JJuly 08 Check externalthermostat wiring andthermostat set point.NoYesRemove red wirefrom the Low fireterminal,

Form #43343530 July 08 –45– Purge the gas supplylines.Is the LED on theignition modulesteady on?Replace ignitionmodule.Remove and re-insertel

Form #43343530 –46– JJuly 08 23.0) REPLACING PARTS Failure to do so may result in death or serious injury.Disconnect electrical power and gas s

Form #43343530 July 08 –47– 23.2) REMOVAL OF GAS VALVE AND MANIFOLD ASSEMBLY Step 1Remove sideaccess panel.Loosen screws frommanifold clamp a

Form #43343530 –48– JJuly 08 3. Connect plastic tubing of a digital or inclined water manometer with a 0-2” scale onto the connector tees. 4.

Form #43343530 –4– JJuly 08 4.0) MINIMUM CLEARANCES TO COMBUSTIBLES Failure to do so may result in death, serious injury orproperty damage.Com

Form #43343530 July 08 –49– 24.0) INSTALLATION DATA Date of Installation: # of Heaters in System: Serial No. Model: PTS or PTU N =

Form #43343530 –50– JJuly 08 29 42744079 Air Sensing Tube Asm. (straight) 1/4"od 1 30 42744069 Air Sensing Tube Asm. (90 deg bend) 1/4

Form #43343530 July 08 –51– 38a22a383114452134532023536302935, 5a72626a2524122c22b141a1a22d151864641, 41a40274340a317a79aDraft InducerMotorGas

Form #43343530 –52– JJuly 08 ALL ILLUSTRATIONS ARE INTENDED TO GIVE THE GENERAL IMPRESSION OF UNITS ONLY. OTHER COMBINATION

Form #43343530 July 08 –5– 5.0) SPECIFICATIONS * MOUNT HEATERS AS HIGH AS POSSIBLE. Minimums are shown as a guideline for human comfort and u

Form #43343530 –6– JJuly 08 BURNER PACKAGE NUMBERS: NATURAL GAS PROPANE GAS MODEL NO PART NO. PTS/U 40-N7 #44149510 PTS/U 50-N7 #44149530

Form #43343530 July 08 –7– C) PTS 40-200 Series Body Package Descriptions – ALC Option (Aluminized Calorized) (Package Part Number is i

Form #43343530 –8– JJuly 08 Body Fastener Kit (included in body packages) 42907190 42907210 42907210 42907221 42873000 U-Bolt 2 4 4 6 02127