Gas-Fired Products Infrared Radiant Tube Heater PTS Series User Manual

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Form #43343330
May 08
INSTALLATION AND OPERATION INSTRUCTIONS
OWNER / INSTALLER: For your safety this manual must be carefully and thoroughly read
and understood before installing, operating or servicing this heater.
INFRARED RADIANT TUBE HEATER
Single Stage Push Through System (Positive Pressure)
Models
:
PTS SERIES: (40, 50, 75, 100, 125, 150, 175, 200) – N5/L5
PTU SERIES: (40, 50, 75, 100, 125, 150, 175, 200) – N5/L5
^ INSTALLER: This manual is the property of the owner. Please present this manual to
the owner when you leave the job site.
WARNING: Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury or death. Read the installation, operation and maintenance
instructions thoroughly before installing or servicing this equipment.
IF YOU SMELL GAS:
^ DO NOT try to light any appliance.
^ DO NOT touch any electrical switch; DO NOT use any
telephone in your building.
^ IMMEDIATELY call your gas supplier from a neighbor's
telephone. Follow the gas supplier's instructions. If you
cannot reach your gas supplier, call the fire department.
DO NOT store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
!IMPORTANT
: SAVE THIS MANUAL FOR FUTURE REFERENCE.
SPACE-RAY
Post Office Box 36485 (28236) 305 Doggett Street (28203) Charlotte, North Carolina
Phone (704) 372-3485 Fax (704) 332-5843 www.spaceray.com email: [email protected]
FOR YOUR SAFETY
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Summary of Contents

Page 1 - INFRARED RADIANT TUBE HEATER

Form #43343330 May 08 INSTALLATION AND OPERATION INSTRUCTIONS OWNER / INSTALLER: For your safety this manual must be carefully and tho

Page 2 - DESCRIPTION PAGE

Form #43343330 May 08 –9– Body Fastener Kit (included in body packages) 42907190 42907210 42907210 42907221 42873000 U-Bolt 2 4 4 6 02127110

Page 3 - 3.0) GENERAL INFORMATION

Form #43343330 –10– May 08 C) Corner Reflector Accessory Package, Part #43342000 (Option for PTS Series Only) Contains: Corner Reflector

Page 4 - (FOR CANADA ONLY)

Form #43343330 May 08 –11– 7.0) TYPICAL LAYOUTS – PTU / PTS Series Burner BoxFlue Termination10 FT. Body Section30 FT.SYSTEM40 FT.SYSTEM20 F

Page 5 - –4– May 08

Form #43343330 –12– May 08 60 FT. SYSTEM50 FT. SYSTEM20 FT. SYSTEM30 FT. SYSTEM40 FT. SYSTEMLEGENDBurner Box 10ft Aluminized Tube 24Hole Flangeo

Page 6 - 6.0) PACKING LIST

Form #43343330 May 08 –13– 8.0) DIMENSIONS – PTS Series Typical Dimensions Up to 60 Ft. Shown. BurnerBox13 Tube Support/Hanger BracketWire H

Page 7 - –6– May 08

Form #43343330 –14– May 08 8.1) DIMENSIONS – PTU Series Typical Dimensions Up to 50 Ft. Shown. Models:PTU 40, 50,75Models:PTU 50, 75,100, 125M

Page 8 - May 08 –7–

Form #43343330 May 08 –15– 8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS Typical Assembly Overview(PTS 40FT Shown)4"OD x 10Ft. Tube

Page 9 - –8– May 08

Form #43343330 –16– May 08 Typical Assembly Overview(PTU 40FT Shown)Wire HangerFlueTerminal#10 Self-Drill Screws(Typical all tube supports,tub

Page 10 - 6.1) ACCESSORIES

Form #43343330 May 08 –17– 9.0) TYPICAL SUSPENSION METHODS Burner must be secured to the mounting flange with nuts.All materials used to susp

Page 11 - Length = 24 (61cm)

Form #43343330 –18– May 08 10.0) ASSEMBLY OF TUBE SECTIONS Sheet metal parts, particularly reflectors and vent have sharpedges. Always use g

Page 12 - 180 Deg. U-Bend

Form #43343330 May 08 –1– TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1.0) Safety...

Page 13 - POISONOUS GAS AND SOOT HAZARD

Form #43343330 May 08 –19– 10.1 ASSEMBLY OF EXTENSION SECTION See typical assembly overview (Section 8.0) for typical complete assembly. As

Page 14 - End View

Form #43343330 –20– May 08 TubeCouplingCenter bothtubes with hole#10 Self-DrillingScrews(QTY 2)4576 4. Slide the next tube into the coupling.

Page 15 - PTU (end view)

Form #43343330 May 08 –21– MODEL 2 Ft. Turbulator Sections PTS/U 40 4 PTS/U 50 5 PTS/U 75 5 PTS/U 100 3 PTS/U 125 7 PTS/U 150 4 PTS/U

Page 16 - Typical Assembly Overview

Form #43343330 –22– May 08 11.0) ADDING OPTIONAL 90º ELBOW (PTS ONLY) 1. The optional 90º elbow must be located a minimum of 10 ft. af

Page 17 - (PTU 40FT Shown)

Form #43343330 May 08 –23– 11.2) ADDING 180°U-Bend (PTU ONLY) 1. Hang body sections parallel with each other. The centerline distanc

Page 18 - SUSPENSION HAZARD

Form #43343330 –24– May 08 12.0) ATTACHING BURNER BOX ASSEMBLY 1. Attach the burner box and gasket to end of tube flange and secure with 1/4

Page 19 - CUT HAZARD

Form #43343330 May 08 –25– Spool withTISS WireAssembly 12.1) CONNECTING THE TISS SYSTEM Description: The TISS (Tube Integrity Safety System)

Page 20 - Coupling

Form #43343330 –26– May 08 End ViewSpringRetainer ClampSpringThimbleWire & SleevingAssemblyTISS Wire AssemblyPN 44176000SpringRetainer Clamp

Page 21

Form #43343330 May 08 –27– ANGLE MOUNTED HEATERS ONLY 5. If heaters are to be angle mounted, the TISS wire holder clamp must first be re-

Page 22 - ASSEMBLY HAZARD

Form #43343330 –28– May 08 13.0) GAS CONNECTIONS AND REGULATIONS Tighten flexible gas hose and components securely.Flexible metal gas hoses

Page 23 - Reflector

Form #43343330 –2– May 08 1.0) SAFETY This heater is a self-contained infrared radiant tube heater. Safety information required during installa

Page 24 - (between end reflector

Form #43343330 May 08 –29– * Available as AccessoriesKEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS14 to 17(36 to 43cm)ApprovedFlexible

Page 25 - Turnbuckle

Form #43343330 –30– May 08 14.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION SIDE VIEW43269050 Rev. A 03/08DANGERFailure to do so may

Page 26 - Assembly

Form #43343330 May 08 –31– 15.0) ELECTRICAL CONNECTIONS Failure to do so may result in death or serious injury.This appli

Page 27 - PN 44176000

Form #43343330 –32– May 08 INTERNAL CONNECTION WIRING DIAGRAM — Direct Spark Ignition BlowerGas ValveAir SwitchTransformerPrimary120VSecondar

Page 28 - ANGLE MOUNTED HEATERS ONLY

Form #43343330 May 08 –33– FIELD CONNECTION WIRING DIAGRAMS A. LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS – SINGLE HEATER Burner Control B

Page 29 - –28– May 08

Form #43343330 –34– May 08 D. LOW VOLTAGE (24V) THERMOSTAT CONNECTIONS – MULTIPLE HEATERS (utilizing a fan center relay) Burner Control BoxG

Page 30 - INCORRECT POSITIONS

Form #43343330 May 08 –35– SINGLE HEATER VENTING (VERTICAL THROUGH THE ROOF) 1. When venting the heater to outside of building through a

Page 31 - SIDE VIEW

Form #43343330 –36– May 08 7. The horizontal venting system shall not terminate: a. Less than 4 ft. (1.2m) below, 4 ft. (1.2m) horizontally

Page 32 - 15.0) ELECTRICAL CONNECTIONS

Form #43343330 May 08 –37– Multiple Heater Vertical venting arrangement. Tota lVentHeightVent Cap (LeslieVersaCap Type B)Flashing2 (5cm)Clea

Page 33 - –32– May 08

Form #43343330 –38– May 08 B. INDIRECT VENTING (UNVENTED HEATERS) — This heater requires ventilation in the building to dilute the produ

Page 34 - May 08 –33–

Form #43343330 May 08 –3– (FOR CANADA ONLY)heater. Each installer shall use quality installation practices when locating the heater and must g

Page 35 - 16.0) VENTING

Form #43343330 May 08 –39– In multiple heater applications, the combustion air intake may be ducted individually or common ducted in the same

Page 36 - Flashing

Form #43343330 –40– May 08 18.0) LIGHTING AND SHUTDOWN INSTRUCTIONS SIDE VIEW43269050 Rev. A 03/08DANGERFailure to do so may result in death

Page 37 - –36– May 08

Form #43343330 May 08 –41– Note1: When the PTS / PTU is operated by a thermostat interrupting the line voltage (120V) to the heater then the po

Page 38 - May 08 –37–

Form #43343330 –42– May 08 21.0) CLEANING AND MAINTENANCE Failure to do so may result in death or serious injury.Disconnect electrical power

Page 39 - 17.0) AIR FOR COMBUSTION

Form #43343330 May 08 –43– 22.0) TROUBLESHOOTING GUIDE NoYesAre the blue wiressecure in theterminals and firmlyon the ignitionmodule termin

Page 40 - May 08 –39–

Form #43343330 –44– May 08 Remove blockage.Restarttroubleshooting.Contact factory forassistance.NoYesNoNoYesDoes the amber lightstay on pa

Page 41 - 19.0) SEQUENCE OF OPERATION

Form #43343330 May 08 –45– NoNoYesYesYesNoNoYesCheck the inlet pressureto the gas vaIve. Is itbetween minimum andmaximum for the gastype?Adjus

Page 42 - May 08 –41–

Form #43343330 –46– May 08 23.0) REPLACING PARTS Failure to do so may result in death or serious injury.Disconnect electrical power and gas sup

Page 43 - –42– May 08

Form #43343330 May 08 –47– 23.2) REMOVAL OF GAS VALVE AND MANIFOLD ASSEMBLY Step 1Remove sideaccess panel.Loosen screws frommanifold clamp an

Page 44 - 22.0) TROUBLESHOOTING GUIDE

Form #43343330 –48– May 08 1. Open hinged access panel. 2. Add tubing to connect the air switch tubing P1 + and P2 - with the connector tees

Page 45 - –44– May 08

Form #43343330 –4– May 08 4.0) MINIMUM CLEARANCES TO COMBUSTIBLES Failure to do so may result in death, serious injury orproperty damage.Combu

Page 46 - May 08 –45–

Form #43343330 May 08 –49– IGNITION MODULE DIAGNOSTICS Flame Fault If at any time the main valve fails to close completely and maintains a

Page 47 - 23.0) REPLACING PARTS

Form #43343330 –50– May 08 25.0 REPLACEMENT PARTS GUIDE – BURNER BOX Item No. Part No. Description Qty. Fasteners 1 02295040 PHTCS

Page 48 - May 08 –47–

Form #43343330 May 08 –51– 37 03946010 Sealing Strip 1/8" x 3/8" wide (access panels) -not shown- Ft. 38 42752250 Air Inlet Scr

Page 49 - –48– May 08

Form #43343330 –52– May 08 38a22a383114452134532023536302935, 5a72626a2524122c22b141a1a22a151864641, 41a40274340a317a79aDraft InducerMotorGas Va

Page 50 - 24.0) INSTALLATION DATA

Form #43343330 May 08 –53– ALL ILLUSTRATIONS ARE INTENDED TO GIVE THE GENERAL IMPRESSION OF UNITS ONLY. OTHER COMBINATION

Page 51 - –50– May 08

Form #43343330 May 08 –5– 5.0) SPECIFICATIONS Orifice Size Minimum * Mounting Height Model No. Btu/hr Input Combustion Air Plate Part # Natura

Page 52 - May 08 –51–

Form #43343330 –6– May 08 BURNER PACKAGE NUMBERS: NATURAL GAS PROPANE GAS MODEL NO PART NO. PTS/U 40-N5 #44149010 PTS/U 50-N5 #44149030 PT

Page 53 - –52– May 08

Form #43343330 May 08 –7– C) PTS 40-200 Series Body Package Descriptions – ALC Option (Aluminized Calorized) (Package Part Number is in

Page 54 - May 08 –53–

Form #43343330 –8– May 08 Body Fastener Kit (included in body packages) 42907190 42907210 42907210 42907221 42873000 U-Bolt 2 4 4 6 0212711

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