Form #43343330 May 08 INSTALLATION AND OPERATION INSTRUCTIONS OWNER / INSTALLER: For your safety this manual must be carefully and tho
Form #43343330 May 08 –9– Body Fastener Kit (included in body packages) 42907190 42907210 42907210 42907221 42873000 U-Bolt 2 4 4 6 02127110
Form #43343330 –10– May 08 C) Corner Reflector Accessory Package, Part #43342000 (Option for PTS Series Only) Contains: Corner Reflector
Form #43343330 May 08 –11– 7.0) TYPICAL LAYOUTS – PTU / PTS Series Burner BoxFlue Termination10 FT. Body Section30 FT.SYSTEM40 FT.SYSTEM20 F
Form #43343330 –12– May 08 60 FT. SYSTEM50 FT. SYSTEM20 FT. SYSTEM30 FT. SYSTEM40 FT. SYSTEMLEGENDBurner Box 10ft Aluminized Tube 24Hole Flangeo
Form #43343330 May 08 –13– 8.0) DIMENSIONS – PTS Series Typical Dimensions Up to 60 Ft. Shown. BurnerBox13 Tube Support/Hanger BracketWire H
Form #43343330 –14– May 08 8.1) DIMENSIONS – PTU Series Typical Dimensions Up to 50 Ft. Shown. Models:PTU 40, 50,75Models:PTU 50, 75,100, 125M
Form #43343330 May 08 –15– 8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS Typical Assembly Overview(PTS 40FT Shown)4"OD x 10Ft. Tube
Form #43343330 –16– May 08 Typical Assembly Overview(PTU 40FT Shown)Wire HangerFlueTerminal#10 Self-Drill Screws(Typical all tube supports,tub
Form #43343330 May 08 –17– 9.0) TYPICAL SUSPENSION METHODS Burner must be secured to the mounting flange with nuts.All materials used to susp
Form #43343330 –18– May 08 10.0) ASSEMBLY OF TUBE SECTIONS Sheet metal parts, particularly reflectors and vent have sharpedges. Always use g
Form #43343330 May 08 –1– TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1.0) Safety...
Form #43343330 May 08 –19– 10.1 ASSEMBLY OF EXTENSION SECTION See typical assembly overview (Section 8.0) for typical complete assembly. As
Form #43343330 –20– May 08 TubeCouplingCenter bothtubes with hole#10 Self-DrillingScrews(QTY 2)4576 4. Slide the next tube into the coupling.
Form #43343330 May 08 –21– MODEL 2 Ft. Turbulator Sections PTS/U 40 4 PTS/U 50 5 PTS/U 75 5 PTS/U 100 3 PTS/U 125 7 PTS/U 150 4 PTS/U
Form #43343330 –22– May 08 11.0) ADDING OPTIONAL 90º ELBOW (PTS ONLY) 1. The optional 90º elbow must be located a minimum of 10 ft. af
Form #43343330 May 08 –23– 11.2) ADDING 180°U-Bend (PTU ONLY) 1. Hang body sections parallel with each other. The centerline distanc
Form #43343330 –24– May 08 12.0) ATTACHING BURNER BOX ASSEMBLY 1. Attach the burner box and gasket to end of tube flange and secure with 1/4
Form #43343330 May 08 –25– Spool withTISS WireAssembly 12.1) CONNECTING THE TISS SYSTEM Description: The TISS (Tube Integrity Safety System)
Form #43343330 –26– May 08 End ViewSpringRetainer ClampSpringThimbleWire & SleevingAssemblyTISS Wire AssemblyPN 44176000SpringRetainer Clamp
Form #43343330 May 08 –27– ANGLE MOUNTED HEATERS ONLY 5. If heaters are to be angle mounted, the TISS wire holder clamp must first be re-
Form #43343330 –28– May 08 13.0) GAS CONNECTIONS AND REGULATIONS Tighten flexible gas hose and components securely.Flexible metal gas hoses
Form #43343330 –2– May 08 1.0) SAFETY This heater is a self-contained infrared radiant tube heater. Safety information required during installa
Form #43343330 May 08 –29– * Available as AccessoriesKEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS14 to 17(36 to 43cm)ApprovedFlexible
Form #43343330 –30– May 08 14.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION SIDE VIEW43269050 Rev. A 03/08DANGERFailure to do so may
Form #43343330 May 08 –31– 15.0) ELECTRICAL CONNECTIONS Failure to do so may result in death or serious injury.This appli
Form #43343330 –32– May 08 INTERNAL CONNECTION WIRING DIAGRAM — Direct Spark Ignition BlowerGas ValveAir SwitchTransformerPrimary120VSecondar
Form #43343330 May 08 –33– FIELD CONNECTION WIRING DIAGRAMS A. LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS – SINGLE HEATER Burner Control B
Form #43343330 –34– May 08 D. LOW VOLTAGE (24V) THERMOSTAT CONNECTIONS – MULTIPLE HEATERS (utilizing a fan center relay) Burner Control BoxG
Form #43343330 May 08 –35– SINGLE HEATER VENTING (VERTICAL THROUGH THE ROOF) 1. When venting the heater to outside of building through a
Form #43343330 –36– May 08 7. The horizontal venting system shall not terminate: a. Less than 4 ft. (1.2m) below, 4 ft. (1.2m) horizontally
Form #43343330 May 08 –37– Multiple Heater Vertical venting arrangement. Tota lVentHeightVent Cap (LeslieVersaCap Type B)Flashing2 (5cm)Clea
Form #43343330 –38– May 08 B. INDIRECT VENTING (UNVENTED HEATERS) — This heater requires ventilation in the building to dilute the produ
Form #43343330 May 08 –3– (FOR CANADA ONLY)heater. Each installer shall use quality installation practices when locating the heater and must g
Form #43343330 May 08 –39– In multiple heater applications, the combustion air intake may be ducted individually or common ducted in the same
Form #43343330 –40– May 08 18.0) LIGHTING AND SHUTDOWN INSTRUCTIONS SIDE VIEW43269050 Rev. A 03/08DANGERFailure to do so may result in death
Form #43343330 May 08 –41– Note1: When the PTS / PTU is operated by a thermostat interrupting the line voltage (120V) to the heater then the po
Form #43343330 –42– May 08 21.0) CLEANING AND MAINTENANCE Failure to do so may result in death or serious injury.Disconnect electrical power
Form #43343330 May 08 –43– 22.0) TROUBLESHOOTING GUIDE NoYesAre the blue wiressecure in theterminals and firmlyon the ignitionmodule termin
Form #43343330 –44– May 08 Remove blockage.Restarttroubleshooting.Contact factory forassistance.NoYesNoNoYesDoes the amber lightstay on pa
Form #43343330 May 08 –45– NoNoYesYesYesNoNoYesCheck the inlet pressureto the gas vaIve. Is itbetween minimum andmaximum for the gastype?Adjus
Form #43343330 –46– May 08 23.0) REPLACING PARTS Failure to do so may result in death or serious injury.Disconnect electrical power and gas sup
Form #43343330 May 08 –47– 23.2) REMOVAL OF GAS VALVE AND MANIFOLD ASSEMBLY Step 1Remove sideaccess panel.Loosen screws frommanifold clamp an
Form #43343330 –48– May 08 1. Open hinged access panel. 2. Add tubing to connect the air switch tubing P1 + and P2 - with the connector tees
Form #43343330 –4– May 08 4.0) MINIMUM CLEARANCES TO COMBUSTIBLES Failure to do so may result in death, serious injury orproperty damage.Combu
Form #43343330 May 08 –49– IGNITION MODULE DIAGNOSTICS Flame Fault If at any time the main valve fails to close completely and maintains a
Form #43343330 –50– May 08 25.0 REPLACEMENT PARTS GUIDE – BURNER BOX Item No. Part No. Description Qty. Fasteners 1 02295040 PHTCS
Form #43343330 May 08 –51– 37 03946010 Sealing Strip 1/8" x 3/8" wide (access panels) -not shown- Ft. 38 42752250 Air Inlet Scr
Form #43343330 –52– May 08 38a22a383114452134532023536302935, 5a72626a2524122c22b141a1a22a151864641, 41a40274340a317a79aDraft InducerMotorGas Va
Form #43343330 May 08 –53– ALL ILLUSTRATIONS ARE INTENDED TO GIVE THE GENERAL IMPRESSION OF UNITS ONLY. OTHER COMBINATION
Form #43343330 May 08 –5– 5.0) SPECIFICATIONS Orifice Size Minimum * Mounting Height Model No. Btu/hr Input Combustion Air Plate Part # Natura
Form #43343330 –6– May 08 BURNER PACKAGE NUMBERS: NATURAL GAS PROPANE GAS MODEL NO PART NO. PTS/U 40-N5 #44149010 PTS/U 50-N5 #44149030 PT
Form #43343330 May 08 –7– C) PTS 40-200 Series Body Package Descriptions – ALC Option (Aluminized Calorized) (Package Part Number is in
Form #43343330 –8– May 08 Body Fastener Kit (included in body packages) 42907190 42907210 42907210 42907221 42873000 U-Bolt 2 4 4 6 0212711
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